3D Puff
3D Raised Puff Embroidery
High-density EVA foam backings elevate your artwork, producing a bold 3D dimension for streetwear caps, hoodies, and jackets with clean, stitch-bound edges.
Stitch PrecisionMulti-Head Tajima Machinery
Thread Durability50+ Wash Colorfast Guarantee
Low Minimums50 Pcs MOQ Per Design
Production Speed7–12 Day Sample Turnaround
Industrial Decoration Capabilities
Comprehensive Custom Embroidery Techniques for Brands
From streetwear hoodies to corporate uniforms, our apparel engineering facility operates advanced embroidery lines with precise digitizing and tension control across all fabric types.
3D Puff
Patches
Custom Embroidered Patches
Produce custom embroidered, woven, or chenille patches with merrowed or laser-cut borders. Available with iron-on, velcro, or sew-on backing options.
Direct Flat
Flat Direct Embroidery
Refined direct-to-garment stitching ideal for chest logos, sleeve accents, and branding on t-shirts, polos, outerwear, and professional uniforms.
01
Appliqué & Mixed Media
Combine laser-cut fabric pieces with edge embroidery to reduce heavy stitch count while adding layered tactile contrast on oversized garments.
02
Metallic & Specialty Threads
Utilize gold, silver, reflective, or glow-in-the-dark specialty threads to make limited-edition apparel drops visually distinctive on retail shelves.
03
Combined Print & Embroidery
Blend screen printing or sublimation with direct embroidery accents on a single garment for high-end boutique and streetwear aesthetic.
Factory Technical Guidelines
Industrial Embroidery Specifications for OEM Brands
Review key parameters for artwork preparation, thread selection, and machine limits prior to submitting your tech pack or graphics.
| Technique | Max Stitch Area | Thread Specifications | Optimal Fabric Weight | Production Turnaround |
|---|---|---|---|---|
| Flat Direct Embroidery | 35 cm x 45 cm | 100% Polyester / Rayon (Pantone Matched) | 160 GSM – 450 GSM | 12 – 18 Working Days |
| 3D Raised Foam Embroidery | 28 cm x 30 cm | High-Tensile Polyester + EVA Foam | 280 GSM – 500 GSM Fleece/Twill | 15 – 20 Working Days |
| Custom Embroidered Patches | Custom Shapes up to 30 cm | Rayon/Polyester with Merrowed Edges | Any (Sew-on, Heat-Seal, Velcro) | 10 – 15 Working Days |
| Appliqué Embroidery | 40 cm x 50 cm | Laser-cut Twill/Felt + Border Thread | 220 GSM – 480 GSM | 15 – 22 Working Days |
Quality Assurance Standard
4-Gate Inspection Protocol for Embroidery Excellence
We treat embroidery as an exact science. Every design undergoes rigorous inspection steps to eliminate loose threads, alignment drifts, or registration errors before garment assembly.
- Digitizing Audit: Underlay density and stitch pathing verified to prevent puckering on thin knits.
- Thread Tension Alignment: Calibrated for exact bobbin-to-top thread balance across multi-head runs.
- Colorfastness Wash Test: Threads subjected to high-temperature wash trials to prevent dye bleeding.
- AQL 2.5 Final Audit: Every embroidered unit is hand-trimmed, cleaned, and checked against the approved tech pack.
Buyer Knowledge Base
Frequently Asked Questions About Custom Embroidery
Essential details for overseas procurement managers, apparel startups, and private label brands.
Our standard minimum order quantity for custom embroidered garments is 50 pieces per design. You can split this quantity across sizes (e.g., S to XXL) and up to two fabric colorways using the same embroidered artwork.
We require vector files in AI, EPS, PDF, or SVG format. Our digitizing engineers convert your vector design into machine-readable DST or EMB files, optimizing stitch angles and density for your selected fabric.
We select backing stabilizers (tear-away, cut-away, or water-soluble) based on fabric weight and stretch content. Additionally, our digitizers adjust underlay stitching and run sample swatches to guarantee smooth results on t-shirts or thin activewear.
Yes. We exclusively use high-grade 100% polyester and rayon threads from certified suppliers like Madeira and Isacord. They are tested to withstand over 50 commercial wash cycles without fading or thread breakdown.
Start Production
Transform Your Vector Designs Into Premium Embroidery
Consult with our apparel engineering team today. Send your artwork, fabric requirements, and target quantities for a comprehensive cost estimation within 24 hours.