Yoga & Flex Custom Yoga Wear & Leggings
Non-see-through, squat-proof yoga pants, sports bras, and seamless sets crafted from butter-soft nylon-spandex and moisture-wicking interlock knits with ergonomic high waistbands.
OEM / ODM Apparel Factory
Sports Apparel Manufacturers for the Art of Athletic Excellence
High-performance activewear production engineered for global athletic brands, gyms, and sports clubs with low 50 pcs MOQ and certified technical fabrics.
Low Minimums50 Pcs Per Design MOQ
Technical FabricsNylon, Spandex, Recycled Poly
Custom PrintingSublimation, Screen & DTF
Worldwide DDPAir & Sea Door-to-Door
B2B Sportswear Manufacturing
Custom Athletic Clothing Tailored for Peak Performance & Scalability
Tack Apparel provides end-to-end OEM and ODM sportswear manufacturing for emerging activewear labels, established athletic brands, fitness franchises, and professional teams across North America, Europe, Australia, and the Middle East.
Precision Engineering
Factory-Direct Athletic Wear Production Without Compromise
Manufacturing performance sportswear requires specialized apparel engineering. Unlike standard casual knits, technical activewear demands precise tension control, multi-directional stretch recovery, moisture-wicking capillary action, and high-tensile flatlock stitching that resists friction under extreme mechanical stress.
At Tack Apparel, our apparel engineers and pattern makers turn original CAD drawings, tech packs, or reference garments into production-ready marker layouts. We manage every stage under one roof — from yarn selection and lab dipping to pattern grading, automated cutting, deep sublimation printing, and four-stage quality inspections.
- 4-Way Stretch Flexibility: High-elastane knits engineered for uninhibited anatomical range of motion.
- Advanced Moisture Management: Hydrophilic treatments that pull sweat away from skin for rapid evaporation.
- Reinforced Flatlock Seams: Anti-chafing 4-needle 6-thread coverstitching designed for maximum tensile strength.
- Custom Private Labeling: Branded heat-transfer neck tags, reflective logos, silicone waist grippers, and custom polybags.
Signature Activewear Collection
Full Spectrum Custom Sportswear & Gym Clothing Production
Select from our specialized athletic apparel categories. Each product line is customized to your exact fabric weight, color palette, measurement spec sheet, and branding requirements.
Yoga & Flex 
Gym & Fitness Gym & Fitness Apparel
High-intensity workout stringers, body-fit compression tops, drop-armhole vests, and breathable mesh workout shorts with antimicrobial and odor-resistant fabric technology.
Outerwear Custom Tracksuits & Warm-Ups
Poly-tricot, french terry, and water-resistant nylon tracksuits, zip hoodies, and athletic joggers featuring elasticized ribbed cuffs, waterproof zippers, and custom piping.
Cycling Cycling Attire & Speedwear
Aerodynamic cycling jerseys, bib shorts, and windproof vests equipped with multi-density GEL chamois padding, breathable back mesh, and anti-slip silicone leg grippers.
Teamwear Basketball Jerseys & Kits
Reversible and single-layer mesh basketball jerseys, shooting shirts, and shorts featuring tackle-twill stitching, deep sublimation printing, and rib-knit trims.
Golf & Polo Golf Wear & Performance Polos
UV-blocking 30+ UPF golf polos, lightweight slacks, and quarter-zip pullovers tailored from pique knits and stretch polyester for seamless swing pliability.
Fabric Engineering
High-Grade Performance Fabrics & Sustainable Yarn Options
Performance apparel lives and dies by its material composition. Tack Apparel partners with certified textile mills to deliver consistent hand-feel, stretch recovery, and wash durability across every order batch.
To align with global consumer demand for eco-friendly athletic products, we offer an extensive portfolio of recycled and sustainable technical textiles that enhance your brand's market authority.
- Recycled Polyester (REPREVE®): Made from ocean-bound plastic bottles, offering moisture management with a reduced carbon footprint.
- Econyl® Regenerated Nylon: High-performance nylon sourced from reclaimed fishing nets, ideal for premium leggings and swimwear.
- BCI Organic Cotton & Modal Blends: Ultra-soft natural fiber blends engineered for low-impact recovery wear and pre-workout hoodies.
- Anti-Bacterial & UV Protection: Silver-ion antimicrobial finishes and UPF 50+ sun protection built directly into the yarn structure.
Custom Branding & Decoration
State-of-the-Art Sublimation, Printing & Custom Trim Finishing
Transform plain activewear into high-value branded merchandise. Our digital printing and decoration facilities deliver vibrant visual execution that never fades, cracks, or peels.
01
Full Dye-Sublimation
High-definition Italian ink transfer printing on 100% polyester knits. Perfect for complex team graphics, gradient colors, and edge-to-edge artwork with zero hand-feel stiffness.
02
Screen & High-Density DTF
Soft-hand silicone screen inks, reflective heat transfers, 3D gel prints, and direct-to-film graphics built to withstand repetitive machine wash cycles without cracking.
03
Embroidery & Patches
Precision 3D puff embroidery, woven patches, appliqué crests, and chenille chest logos ideal for athletic outerwear, varsity jackets, and warm-up pants.
Factory Specifications
Sportswear Manufacturing Reference Guide
Technical parameter baseline for procurement managers and apparel buyers planning activewear seasonal drops.
| Category | MOQ / Design | Common Fabric Blends | Fabric Weight | Sampling | Bulk Lead Time |
|---|---|---|---|---|---|
| Leggings & Yoga Sets | 50 pcs | Nylon/Spandex, Recycled Poly/Elastane | 220 – 320 GSM | 7–10 Days | 18–25 Days |
| Gym Tops & Stringers | 50 pcs | 100% Micro-Poly Mesh, Poly/Rayon/Cotton | 140 – 190 GSM | 7–10 Days | 15–20 Days |
| Tracksuits & Joggers | 50 pcs | Poly-Tricot, French Terry, Nylon Taslan | 260 – 380 GSM | 8–12 Days | 20–28 Days |
| Cycling Jerseys & Bibs | 50 pcs | Aerodynamic Polyester, Lycra Mesh | 120 – 240 GSM | 8–12 Days | 20–30 Days |
| Basketball & Teamwear | 50 pcs | Dri-Fit Interlock Mesh, Eyelet Poly | 150 – 220 GSM | 7–10 Days | 15–22 Days |
| Golf Polos & Tops | 50 pcs | Pique Poly-Spandex, Bamboo Cotton | 170 – 230 GSM | 7–10 Days | 18–25 Days |
Quality Controlled Workflow
Our 6-Step OEM Activewear Manufacturing Process
From initial tech pack creation to global door-to-door delivery, every order follows a rigorous quality assurance protocol.
Step 01
Tech Pack & Spec Review
We review or construct your technical design sheets, fabric compositions, grading rules, and measurement tolerances.
Step 02
Fabric & Trim Sourcing
Lab dips, custom pantone dyeing, and swatch cards are submitted for client approval alongside physical GSM and stretch tests.
Step 03
Proto & Fit Sampling
A physical prototype is cut and sewn in 7–12 days for fit verification, seam stress review, and sample sign-off.
Step 04
Bulk Cutting & Stitching
Approved patterns are computerized for maximum marker efficiency; sewing lines execute flatlock and coverstitch assembly.
Step 05
Decoration & Labeling
Sublimation, heat transfers, woven care labels, size tabs, and custom polybag packaging are applied in-line.
Step 06
AQL Inspection & DDP Freight
AQL 2.5 final inspection, measurement verification, carton packing, and express air or sea delivery to your warehouse.
Enterprise Reliability
Why Global Activewear Brands Partner With Tack Apparel
Navigating sportswear supply chains requires an experienced, accountable production partner. Tack Apparel solves the critical pain points that overseas apparel buyers face: inconsistent size curves, fabric shade variance, delayed launch windows, and poor stitch strength.
Our dedicated account managers maintain transparent communication through daily digital milestones, photo logs, and real-time lab test documentation — ensuring complete peace of mind from PO to delivery.
Strict AQL 2.5 Quality Assurance
Every activewear batch passes four strict inspection checkpoints: raw fabric arrival inspection, in-line stitching checks, post-decoration wash/crock testing, and final pre-shipment AQL 2.5 auditing.
Low 50 Pcs Minimum Order Quantity
Validate new activewear collections and colorways without tying up working capital. Our flexible 50 pcs MOQ per design allows split size runs (S through 3XL) and up to two colorways.
Ethical & Audited Factory Lines
Our manufacturing facilities uphold fair labor standards, safe working conditions, fair wages, zero child labor policies, and responsible waste-water filtration processes.
Complete Private Label OEM/ODM Package
- Custom woven neck tapes & heat-seal care tags
- Custom hangtags with barcode & SKU sticker printing
- Self-seal frosted branded polybags & retail packaging
- DDP (Delivered Duty Paid) shipping to USA, Canada, UK, EU & Australia
Client Support
Frequently Asked Questions for Sportswear Buyers
Answers to common questions from athletic apparel brands, purchasing agents, and gym wear startups.
Our standard MOQ is 50 pieces per design, which can be divided across different sizes and up to two colorways. This low minimum is ideal for DTC brand drops and initial line testing.
We stock high-grade nylon-spandex, polyester-elastane, recycled polyester (REPREVE®), Econyl® regenerated nylon, moisture-wicking mesh, fleece, and organic cotton blends ranging from 140 GSM to 380 GSM.
Yes. We offer custom lab dips based on your target Pantone (PMS) color references to ensure precise shade consistency across all fabrics, elastic bands, and trims.
Proto samples are delivered in 7 to 12 working days. Bulk production runs take between 15 and 30 working days depending on order volume and decoration details.
Yes. We utilize high-resolution Italian sublimation inks that fuse directly into synthetic fibers, guaranteeing permanent, vibrant graphics that won't crack or peel under wear.
We provide full DDP (Delivered Duty Paid) shipping services by air or sea. Customs clearance, import duties, and local delivery are completely managed and included in your finalized cost sheet.
Start Your Activewear Production
Ready to Launch or Scale Your Sportswear Line?
Partner with a reliable custom sportswear manufacturer. Request our comprehensive activewear catalog, fabric swatch guide, and instant manufacturing quote today.