Knits & Jersey Cut & Sew T-Shirts
Combed, ring-spun, and bio-washed knits from 160 GSM to 300 GSM heavyweight drops. Tailored ribbing, drop-shoulder cuts, double-needle cover-stitching, and controlled neck recovery.
Pattern MakingBespoke Fit Blocks & CAD Grading
Fabric SourcingCustom GSM, Weaves & Dyeing
Low Minimum50 Pcs Per Style MOQ
Global FreightDDP Air & Sea Customs Clearance
Full-Package Production
Precision Cut & Sew Manufacturing Built for Overseas Brands
Unlike basic print-on-demand suppliers that rely on stock catalog blanks, Tack Apparel provides end-to-end cut and sew garment manufacturing. We construct garments from raw yardage to match your specific silhouettes, measurements, stitch standards, and brand identity.
Our technical team bridges the gap between creative fashion design and factory production. From initial design sketch conversion to bulk fabric cutting, seam assembly, decoration, and private label finishing, every stage is audited against strictly defined technical spec sheets.
- Custom Fit Blocks: Engineered measurements designed specifically for your brand target demographic.
- Material Freedom: Source organic cottons, technical knits, recycled polyester, or custom GSM French terry.
- Flexible Sizing Runs: Full size grading from XS to 5XL with customized measurement intervals.
- Unrestricted Design: Complex panelling, custom seam placement, contrast piping, and specialized pocket detailing.
Core Capabilities
Specialized Cut and Sew Services for Apparel Lines
From tech pack creation to bulk container dispatch, our modular manufacturing capabilities cover all garment categories for fashion startups, retail stores, and corporate clients.
Knits & Jersey 
Fleece Engineering Fleece & Hoodies
Custom French terry and brushed fleece up to 500 GSM. Custom pocket placement, double-lined hoods, metal aglets, custom dyed ribbing, and stress-point bar-tacking.
Performance Activewear & Sportswear
4-way stretch poly-spandex, flatlock stitching to prevent chafing, breathable mesh panelling, moisture-wicking coatings, and bonded seamless hems.
Streetwear Custom Streetwear
Oversized silhouettes, cargo pocket construction, intricate cut-and-sew color-blocking, enzyme washing, vintage distressing, and custom hardware integration.
Branding Private Label Integration
Seamlessly integrate woven neck labels, satin care tags, rubber arm patches, custom hangtags, branded drawstrings, and custom polybags during the assembly stage.
Engineering Tech Pack & Patterning
Comprehensive CAD pattern drafting, size grading charts, bill of materials (BOM), stitch specification details, and shrinkage testing reports provided prior to bulk.
Technical Procurement Guide
Cut & Sew Manufacturing Specifications
Planning your production order with verified technical parameters, realistic minimum order quantities, and optimized lead times.
| Category | MOQ / Design | Compatible Fabrics & GSM | Seam & Stitch Options | Production Lead Time |
|---|---|---|---|---|
| Custom T-Shirts | 50 pcs | 140–300 GSM Combed Cotton, Bamboo, Tri-Blends | Single Needle, Twin Needle, Coverstitch | 15–20 Working Days |
| Hoodies & Sweats | 50 pcs | 280–520 GSM Fleece, Loopback French Terry | Flatlock, 4-Needle 6-Thread, Bar-tack | 20–25 Working Days |
| Performance Wear | 50 pcs | 180–320 GSM Nylon-Spandex, Recycled Poly | Flatlock, Seamless Bonding, Heat Sealed | 20–28 Working Days |
| Pants & Joggers | 50 pcs | 240–400 GSM Twill, Canvas, Heavy Terry | Reinforced Inseams, Double Pocket Stitch | 20–28 Working Days |
| Outwear & Jackets | 50 pcs | Nylon Taslan, Softshell, Corduroy, Fleece | Taped Waterproof Seams, Quilted Lining | 25–35 Working Days |
Production Step-by-Step
6-Stage Cut & Sew Workflow
We maintain absolute transparency and quality consistency at every step of the apparel manufacturing cycle.
Stage 01
Tech Pack & CAD
Finalizing CAD patterns, BOM sheets, and size grading parameters.
Stage 02
Fabric Sourcing
Knitting/weaving custom fabric, lab dipping, and shrinkage testing.
Stage 03
Proto Sampling
Crafting fit samples for physical client evaluation in 7–12 days.
Stage 04
Precision Cutting
Computerized laser and knife cutting based on marker efficiency layouts.
Stage 05
Stitching & Print
Line sewing with embedded artwork decoration (screen, DTF, embroidery).
Stage 06
AQL Inspection
4-stage quality check, trimming, ironing, polybagging, and DDP shipping.
Factory Reliability
Why Overseas Buyers Partner with Tack Apparel
Sourcing apparel from overseas requires a manufacturing partner who understands international sizing standards, strict quality thresholds, and reliable export timelines. Tack Apparel operates audited facilities structured around the exact needs of modern e-commerce and retail brands.
Our technical merchandisers manage every project with direct accountability. We ensure that fabric composition matches tech pack specifications, colorways match approved Pantone/lab dips under standardized D65 light boxes, and finished garments fit true to your graded spec sheets.
Mitigating Risk in Custom Garment Manufacturing
We eliminate common apparel production pitfalls—such as seam puckering, uneven wash shrinkage, color bleeding, and incorrect measurement grading—by enforcing strict proto-sample sign-offs before bulk cutting starts.
Quality Controls
4-Tier Quality Management Standard
- Raw Material Audit: Inspecting incoming fabric rolls using the 4-Point System for defects, GSM accuracy, and wash shrinkage allowance.
- In-Line Assembly Checks: Monitoring stitch density (SPI), seam tension, and trim attachments while garments move through sewing lines.
- Measurement Calibration: Checking key point measurements against approved tech pack tolerance sheets prior to trimming.
- Final AQL 2.5 Audit: Conducting final random sampling for visual appearance, loose threads, packaging accuracy, and barcode validation.
Buyer Questions
Cut & Sew Manufacturing FAQs
Clear answers to key production questions for sourcing managers, apparel developers, and brand owners.
Cut and sew manufacturing builds your garment completely from raw fabric according to your exact sizing, fit block, panel structure, and trim specifications. Blank printing simply applies prints to pre-made catalog blanks with fixed dimensions.
Our standard minimum order quantity is 50 pieces per design, allowing split sizing and up to two fabric colorways. Larger custom programs qualify for tiered volume discounts at 300, 1,000, and 5,000+ units.
Yes. Our master pattern makers can reverse-engineer physical benchmark garments or transform technical sketches and photos into CAD digital patterns, complete spec sheets, and graded size sets.
Fit proto samples require 7–12 business days post tech pack approval. Bulk cutting and sewing typically takes 15–30 business days depending on fabric availability and construction complexity.
We implement a 4-tier quality management system: incoming raw material audit, in-line seam and stitch checking, pre-assembly measurement calibration, and a final AQL 2.5 pre-shipment inspection with full digital reporting.
We ship globally via Express Air (DHL/FedEx, 3-5 days), Air Cargo (7-10 days), and Sea Freight (25-35 days). We offer EXW, FOB, and comprehensive DDP (Delivered Duty Paid) terms where customs clearance and duties are handled for you.
Start Production
Request Your Custom Cut & Sew Catalog
Get comprehensive details on our custom knits, woven fabrics, trim options, pricing tiers, and garment manufacturing capabilities.